YC-018A Inert Loop Spray Dryer
Efficient and safe Spray Drying of aqueous and organic solutions
- The smallest size pilot scale organic solvent spray dryer.
- YC-018A inert loop spray dryer has been used in over 500 pilot plants including pharmaceutical companies and battery companies.
- It is suitable for drying the spay of aqueous solutions as well as most organic solvents, such as methanol, ethanol and acetone solvents.
- It features a color touch screen, the PLC control, the English operation interface, and the English instruction video.
Pilotech YC-018A iner tloop spray dryer (pilot scale organic solvent spray dryer) is capable of processing 4000ML/H, and it is suitable for the spray drying of aqueous solutions and most organic solvents. The YC-018A spray dryer is suitable for the use in the laboratory and pilot plant, and a minimum volume of 100ML is enough to perform one experiment. After the drying process, the materials feature high degree of sphericity and mobility, and the recovery rate of the material can be as high as 92%.
YC-018A Pilot Scale Inert loop spray dryer PRINCIPLE
To safely spray dry inflammable solvents, a new operating principle which uses a combination of the Spray Dryer YC-018 pilot scale spray dryer and the Inert Loop , to provide a closed loop circulation under inert conditions.
The absence of oxygen prevents the formation of a ignitable mixture. At the same time, the solvent contained in the gas stream is cooled and consequently condensed. The regenerated flow is then returned again to the spray dryer.
YC-018A pilot scale Inert loop spray dryer features good safety , and easy operations as it adopts closed cycle of nitrogen (or other inert gas), a safe gas, to keep the entire system in a closed state, and on-line monitoring of oxygen concentration such that the system would power off automatically and alarm when the oxygen concentration has reached 2.5% (which can be preset by the user as needed).
Closed nitrogen cycle.
The combination of closed nitrogen cycle and full solvent recovery allows treatment of flammable and toxic solvents and drying of readily oxidizable material. In addition, the low boiling points of organic solvents allow low temperature drying of the material subject to heat denaturation.
For organic solvents
While organic solvents are generally flammable and explosive, an explosion-proof, Inert loop spray dryer allows the materials to circulate in a closed drying system and prevents the organic solvent gas from coming in contact with the outside air, thus ensuring safe operations.
Solution to difficulty to dry oxydizable material
Taking advantage of the antioxidant property of inert gas, this technology allows the materials to be dried and transmitted in an antioxidant environment in the closed circulation system isolated from oxygen, which ensures quality of the drying process for readily oxydizable material.
Solution to toxic gases pollution from raw materials
While some materials or solvents may produce toxic gases when vaporized, an mini spray dryer with closed cycle of inert gas would keep these toxic gases in the closed system and allow them to be collected in subsequent processes, thus reducing environmental pollution, which is favorable for environmental protection.
The following solvents have been tested and can be used without reservation:
* additional DLSB recommended
YC-018A Pilot Scale Inert loop spray dryer Controls & Functionality
YC-018A pilot dcale Inert loop spray dryer ensure that all functions are simple to select and adjust, to quickly achieve the optimum conditions for spray drying. And the operator can control the following functions:
- Inlet Temperature
- Gasflow Volume
- Pump Speed
- De-blocker Frequency
YC-018A Pilot Scale Inert loop spray dryer Easy to use
PLC automatic control,One-click boot.
Color Touch Screen,Fast setup and cleaning times
Scale up to pilot or industrial scale possible.
Visible process due to glass assembly
Adjustable particle size (1 – 100 microns)
Two Fluid Nozzle with SUS316L stainless steel
The stainless steel spray assembly consists of an inner tube for the liquid sample leading to a small diameter jet. An outer tube directs compressed air to the nozzle. All units with 0.7mm jets, other sizes are available as accessories.
Automatic de-blocking device
The spray assembly incorporates an automatic de-blocking device, that prevents the jet nozzle from becoming blocked, the de-blocking needle is activated by an integral compressor. So de-blocking is sometimes necessary with materials which may solidify ,or when large particles in suspension cause blockages in the jet.
Trusted by the users
Over 1,500 customers of top universities, enterprises and research institutes use our mini spray dryer. And exported to more than 40 countries & regions such as the United States, Italy, South Korea, Mexico,Singapore, Canada, Malaysia, Chile and Russia.
YC-018A Pilot Scale Inert loop spray dryer Areas of application
YC-018A Pilot Scale Inert loop spray dryer using in a wide range of applications ,
where the production of a free-flowing powder sample required.
As a result,this technique has successfully processed materials in the following areas:
- Beverages Flavours & Colourings
- Milk & Egg Products Plant & Vegetable Extracts
- Pharmaceuticals Heat Sensitive Materials
- Plastics Polymers and Resins Perfumes
- Ceramics & Advanced Materials
- Soaps & Detergents Blood Dyestuffs
- Foodstuffs Adhesives Oxides Textiles
- Bones, Teeth & Tooth Amalgam and many others
|Sr.no||Parameter||Pilotech YC-018A Inert Loop Spray Dryer|
|3||Min. Outlet Temperature||40⁰C|
|6||Max. Inlet temperature||200⁰C|
|9||Nozzle jet||0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)|
|10||Nozzle type||Two fluid nozzle|
|11||Possible particle size range||1-60µm|
|13||Max. Sample feed||3500ml/hr|
|14||Minimum sample volume||100ml|
|15||Spray chamber material||SUS304 Stainless steel|
|16||Cyclone separator material||SUS304 Stainless steel|
|17||Receiving tank material||SUS304 Stainless steel|
|18||Body material||SUS304 Stainless steel|
|19||Seal of cyclone/cylinder||Silicone|
|20||Gas type||N2 (for solvent)or compressed air(for aqueous)|
|23||Display||7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency|
|24||Thermal protection||Blower does not stop until temp <90⁰C|
|25||Inert loop (for organic solvents)||Yes|
Which kinds of products do you have? :
Our main products are: mini spray dryer, mini UHT sterilizer, lab multi-functional extracting tank, laboratory Inert Loop spray dryer, laboratory low-temperature spray dryer (vacuum spray dryer), laboratory spray freeze dryer, laboratory spray granulator (spray drying & spray granulating all-in-one) as well as small and pilot composite production line for drinks, milk, yogurt and powder, combined with complete laborato
Do all the products have operating interface and operating manual in English? :
Yes, all our equipment provide operation interface in English, and if necessary, we can also provide the user’s native language, and all products are available in English operating instructions; if necessary, we can also provide the user’s desired language version. In addition, there are are operating videos for our products for the convenience of customers to use.
Do you have E-catalogue? :
Yes, you can send your inquiry to our email: [email protected], we will send it to you ASAP.
How is the sales service of company’s products? :
We offer one-year warranty for all the products, and for products within the warranty period, we provide free services for all non-human damages. After the warranty expires, we will only pay the cost.
How is the stability and durability of the company’s products? :
The company has been established for 10 years, and 90 percent of products have been adopted in Chinese colleges and universities. The first produced products have still used by customers currently, and the products are very durable. In China, before the purchase of equipment, many teachers in the university will carefully listen to the views of colleagues on usage. Pilotech Equipment has good performance and stability and achieved a good reputation, and the purchases of numerous new customers are recommended by old customers.
As for the foreign market, what kind of policy that Pilotech has on dealers? :
Pilotech welcoms the dealers to sell our products, and we will provide dealers with strong technical support and competitive prices.Pilotech hopes to grow and develop together with national distributors.
Can you ship to my country? :
We can ship to all the countries around the world via Express,Sea,Air.
How much is the shipping charge to my country? :
The shipping charge depends on your located country and the weight of the package.
How can I track the whole shipping process? :
We will send you a BL tracking number.you can track the whole shipping process on the website.
YC-018A Inert Loop Spray Dryer
The Pilot scale Inert loop spray dryer YC-018A (3500ml/h) ,is the result of 15 years continuous development , for the quick and gentle drying to powder , of aqueous and organic solutions.
The impressive features of the Spray Dryer include : its efficient performance with very short set-up times,an effective integrated nozzle cleaning mechanism, and a high degree of flexibility thanks to the different cylinder geometries.