Mini Inert loop spray dryer YC-501
Efficient and safe Spray Drying of aqueous and organic solutions
Since 2005, Shanghai Pilotech has provided mini spray dryer YC-015, laboratory low-temperature spray dryer YC-1800, pilot sacle spray dryer YC-018, laboratory vacuum spray dryer YC-2000, laboratory inert loop spray dryer YC-015A and pilot scale inert loop spray dryer YC-018A system, having been the leader of laboratory scale spray dryer field in global market. We have installed over 3000 units spray dryers in colleges, institutes and business R&D departments all over the world. In 2016, in accordance with the principle of providing reliable and durable products with accuracy and innovation, focusing on practical laboratory requirements of customers, Shanghai Pilotech launched brand-new YC-500 mini spray dryer, which was generated from many years of spray dryer manufacturing experience and modern instrument manufacturing. Thus, the user experience, the reliability and the convenience are greatly improved.
YC-501 mini Inert loop spray dryer principle
To safely spray dry inflammable solvents,a new operating principle is employed which uses a combination of the Spray Dryer YC-015 and the Inert Loop to provide a closed loop circulation under inert conditions. The absence of oxygen prevents the formation of a ignitable mixture.At the same time, the solvent contained in the gas stream is cooled and consequently condensed. The regenerated flow is then returned again to the spray dryer.
YC-501 mini Inert loop spray dryer Safety
YC-501 mini Inert loop spray dryer features good safety and easy operations as it adopts closed cycle of nitrogen (or other inert gas), a safe gas, to keep the entire system in a closed state, and on-line monitoring of oxygen concentration such that the system would power off automatically and alarm when the oxygen concentration has reached 2.5% (which can be preset by the user as needed). The combination of closed nitrogen cycle and full solvent recovery allows treatment of flammable and toxic solvents and drying of readily oxidizable material. In addition, the low boiling points of organic solvents allow low temperature drying of the material subject to heat denaturation.
YC-501 mini Inert loop spray dryer Solution to difficulty to dry organic solvents
While organic solvents are generally flammable and explosive, an explosion-proof, Inert loop spray dryer allows the materials to circulate in a closed drying system and prevents the organic solvent gas from coming in contact with the outside air, thus ensuring safe operations.
YC-501 mini Inert loop spray dryer Solution to difficulty to dry oxydizable material
Taking advantage of the antioxidant property of inert gas, this technology allows the materials to be dried and transmitted in an antioxidant environment in the closed circulation system isolated from oxygen, which ensures quality of the drying process for readily oxydizable material.
YC-501 mini Inert loop spray dryer Solution to toxic gases pollution from raw materials
While some materials or solvents may produce toxic gases when vaporized, an mini spray dryer with closed cycle of inert gas would keep these toxic gases in the closed system and allow them to be collected in subsequent processes, thus reducing environmental pollution, which is favorable for environmental protection.
The following solvents have been tested and can be used without reservation:
* additional DLSB recommended
YC-501 mini Inert loop spray dryer Controls & Functionality
YC-501 mini spray dryer is designed to ensure that all functions are simple to select and adjust, to quickly achieve the optimum conditions for spray drying. The operator can control the following functions:
- Inlet Temperature
- Gasflow Volume
- Pump Speed
- De-blocker Frequency
YC-501 mini Inert loop spray dryer Easy to use
PLC automatic control,One-click boot.
Color Touch Screen,Fast setup and cleaning times
Scale up to pilot or industrial scale possible.
Visible process due to glass assembly
Adjustable particle size (1 – 25 microns)
YC-501 mini Inert loop spray dryer Two Fluid Nozzle with SUS316L stainless steel
The stainless steel spray assembly consists of an inner tube for the liquid sample leading to a small diameter jet. An outer tube directs compressed air to the nozzle. All units are supplied with 0.7mm jets, other sizes are available as accessories.The spray assembly incorporates an automatic de-blocking device that prevents the jet nozzle from becoming blocked, the de-blocking needle is activated by an integral compressor. De-blocking is sometimes necessary with materials which may solidify or when large particles in suspension cause blockages in the jet.
YC-501 mini Inert loop spray dryer Trusted by the users Over 1,500 customers of top universities, enterprises and research institutes use our mini spray dryer. And exported to more than 40 countries & regions such as the United States, Italy, South Korea, Mexico,Singapore, Canada, Malaysia, Chile and Russia.
YC-501 mini Inert loop spray dryer Areas of application
YC-501 mini Inert Loop Spray dryer can be used in a wide range of applications where the production of a free-flowing powder sample is required.This technique has successfully processed materials in the following areas:
- Beverages • Flavours & Colourings
- Milk & Egg Products • Plant & Vegetable Extracts
- Pharmaceuticals • Heat Sensitive Materials
- Plastics • Polymers and Resins • Perfumes
- Ceramics & Advanced Materials
- Soaps & Detergents • Blood • Dyestuffs
- Foodstuffs • Adhesives • Oxides •Textiles
- Bones, Teeth & Tooth Amalgam and many others
|Sr.no||Parameter||Pilotech YC-501 Inert Loop Spray Dryer|
|3||Min. Outlet Temperature||40⁰C|
|6||Max. Inlet temperature||200⁰C|
|9||Nozzle jet||0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)|
|10||Nozzle type||Two fluid nozzle|
|11||Possible particle size range||1-25µm|
|12||Mean Residence time||1.0-1.5 sec|
|14||Max. Sample feed||1500ml/hr|
|15||Minimum sample volume||20ml|
|16||Spray chamber material||SUS304 Stainless steel|
|17||Cyclone separator material||SUS304 Stainless steel|
|18||Receiving tank material||SUS304 Stainless steel|
|19||Body material||SUS304 Stainless steel|
|20||Seal of cyclone/cylinder||Silicone|
|21||Gas type||N2 (for solvent)or compressed air(for aqueous)|
|22||Dimensions||800*550*900 (Spray dryer) 900*800*900(Inert Loop)|
|24||Display||7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency|
|25||Thermal protection||Blower does not stop until temp <90⁰C|
|27||Inert loop (for organic solvents)||Yes|
Which kinds of products do you have?
Do all the products have operating interface and operating manual in English?
Yes, all our equipment provide operation interface in English, and if necessary, we can also provide the user’s native language, and all products are available in English operating instructions; if necessary, we can also provide the user’s desired language version. In addition, there are are operating videos for our products for the convenience of customers to use.
Do you have E-catalogue?
Yes, you can send your inquiry to our email: firstname.lastname@example.org, we will send it to you ASAP.
How is the sales service of company’s products?
We offer one-year warranty for all the products, and for products within the warranty period, we provide free services for all non-human damages. After the warranty expires, we will only pay the cost.
How is the stability and durability of the company's products?
The company has been established for 10 years, and 90 percent of products have been adopted in Chinese colleges and universities. The first produced products have still used by customers currently, and the products are very durable. In China, before the purchase of equipment, many teachers in the university will carefully listen to the views of colleagues on usage. Pilotech Equipment has good performance and stability and achieved a good reputation, and the purchases of numerous new customers are recommended by old customers.
As for the foreign market, what kind of policy that Pilotech has on dealers?
Pilotech welcoms the dealers to sell our products, and we will provide dealers with strong technical support and competitive prices.Pilotech hopes to grow and develop together with national distributors.
Can you ship to my country?
We can ship to all the countries around the world via Express,Sea,Air.
How much is the shipping charge to my country?
The shipping charge depends on your located country and the weight of the package.
How can I track the whole shipping process?
We will send you a BL tracking number.you can track the whole shipping process on the website.