YC-2000 lab vacuum spray dryer
The world leading R&D solution for Spray Drying
- The world’s first laboratory vacuum low temperature spray dryer
- The minimum inlet air temperature is 50 °C, which is used for the fast and safe drying of probiotics and other materials without inactivating such materials.
- The vacuum pump produces low noise as it has adopted the patented noise reduction technology.
- It is suitable for the spray drying of sugary materials, and it has a non-stick inner wall with a high recovery rate.
The YC-2000 mini vacuum spray dryer introduces the vacuum system into the spray drying process, which significantly reduces the inlet and outlet temperatures of the spray. The minimum inlet air temperature is 50 °C and the processing capacity is 1500 ML/H. It is suitable for the spray drying of high polymer material which is not heat resistant such as the probiotic enzyme preparations in the laboratory. We also offer the vacuum spray dryers which have the capacity of 500ML/H and 3500ML/H.
Why need lab vacuum spray dryer?
The rapid drying of heat-sensitive material has been troubling plenty of researchers. Common vacuum drying and spray drying cause great damage to biological activity or structure of material. Freeze drying has disadvantages such as long drying time and low energy efficiency. Moreover, the material after freeze drying is lumpy and needs to be smashed a second time.
What can lab vacuum spray dryer do?
Shanghai Pilotech Instrument and Equipment Co., Ltd., after long-term communication with researchers, realizes that low-temperature spray drying is able to solve the problems of drying of heat-sensitive material effectively. Therefore, we developed the YC-2000 lab vacuum spray dryer for laboratory. The dryer not only inherits many advantages of YC-015 mini spray dryer, but also integrates the merits of vacuum drying creatively. It is capable of drying material rapidly (1 second) when the temperature of inlet air is around 50℃. The damage to activity or structure of material during drying is completely prevented. It is a convenient and safe method for drying heat-sensitive material, such as biological products (e.g. enzyme preparation and viable bacteria), extract of natural product from traditional Chinese medicine with high sugar content, heat-labile high polymer material, and material that gasifies when contacting with heat.
YC-2000 lab vacuum spray dryer Controls & Functionality
YC-2000 lab vacuum spray dryer is designed to ensure that all functions are simple to select and adjust, to quickly achieve the optimum conditions for spray drying. Both use a clear touch screen display , the operator can control the following functions:
- Inlet Temperature
- Airflow Volume
- Air compressor flow
- Pump Speed
- De-blocker Frequency
YC-2000 lab vacuum spray dryer Easy to use
Color Touch Screen,Fast setup and cleaning times
Scale up to pilot or industrial scale possible.
Visible process due to glass assembly
Adjustable particle size (1 – 100 microns)
YC-2000 lab vacuum spray dryer Two Fluid Nozzle with SUS316L stainless steel
The stainless steel spray assembly consists of an inner tube for the liquid sample leading to a small diameter jet. An outer tube directs compressed air to the nozzle. All units are supplied with 0.7mm jets, other sizes are available as accessories.The spray assembly incorporates an automatic de-blocking device that prevents the jet nozzle from becoming blocked, the de-blocking needle is activated by an integral compressor. De-blocker is sometimes necessary with materials which may solidify or when large particles in suspension cause blockages in the jet.
Temperature protection The heater has an extreme high temperature when experiment finished, which needs air blower to continue working in order to reduce the inside temperature and ensure the safety of equipment, YC-2000 spray dryer can control air blower running automatically, even the operator wants to turn off the air blower, the system would prevent the operator until the temperature of system reduce to the default security state of system ;
SUS 304 stainless steel Spray chamber, cyclone separator, collector are all made of SUS 304 stainless steel . It can work in a no-pollution and stable environment, and sight glass equipped so the whole process can be inspected. All the spare parts are easy to install and clean.
Trusted by the users Over 1,500 domestic customers of top universities, enterprises and research institutes use our mini spray dryer. And exported to more than 40 countries & regions such as the United States, Italy, South Korea, Mexico,Singapore, Canada, Malaysia, Chile and Russia etc.
YC-2000 lab vacuum spray dryer Wide range of applications
YC-2000 lab vacuum spray dryer can be used in a wide range of applications where the production of a free-flowing powder sample is required.This technique has successfully processed materials in the following areas:
- Oxide Blood Polymers and Resins
- Beverages Flavours & Colourings
- Milk & Egg Products Plant & Vegetable Extracts
- Pharmaceuticals Heat Sensitive Materials
- Plastics Perfumes Dyestuffs
- Ceramics & Advanced Materials
- Soaps & Detergents Textiles
- Foodstuffs Adhesives
- Bones, Teeth & Tooth Amalgam and many others
|Sr.no||Parameter||Pilotech YC-2000 vacuum spray dryer|
|2||Evaporating Capacity||1000～1500ml/h for water|
|3||mini. Input temperature||50⁰C|
|5||Spray gas||4.2mᶟ/h, 2-5bar|
|6||Nozzle jet||0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)|
|7||Nozzle type||Two fluid nozzle|
|8||Possible particle size range||1-25µm|
|10||Max. Sample feed||1500ml/hr|
|11||Minimum sample volume||30ml|
|12||Spray chamber material||SUS 304 Stainless steel|
|14||Cyclone separator material||SUS-304 Stainless steel|
|15||Body material||SUS-304 Stainless steel|
|16||Seal of cyclone/cylinder||Silicone|
|20||Display||7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency|
|21||Thermal protection||Blower does not stop until temp <90⁰C|
|23||Atomizer material||SUS 316 Stainless steel|
Which kinds of products do you have? :
Our main products are: mini spray dryer, mini UHT sterilizer, lab multi-functional extracting tank, laboratory Inert Loop spray dryer, laboratory low-temperature spray dryer (vacuum spray dryer), laboratory spray freeze dryer, laboratory spray granulator (spray drying & spray granulating all-in-one) as well as small and pilot composite production line for drinks, milk, yogurt and powder, combined with complete laborato
Do all the products have operating interface and operating manual in English? :
Yes, all our equipment provide operation interface in English, and if necessary, we can also provide the user’s native language, and all products are available in English operating instructions; if necessary, we can also provide the user’s desired language version. In addition, there are are operating videos for our products for the convenience of customers to use.
Do you have E-catalogue? :
Yes, you can send your inquiry to our email: [email protected], we will send it to you ASAP.
How is the sales service of company’s products? :
We offer one-year warranty for all the products, and for products within the warranty period, we provide free services for all non-human damages. After the warranty expires, we will only pay the cost.
How is the stability and durability of the company’s products? :
The company has been established for 10 years, and 90 percent of products have been adopted in Chinese colleges and universities. The first produced products have still used by customers currently, and the products are very durable. In China, before the purchase of equipment, many teachers in the university will carefully listen to the views of colleagues on usage. Pilotech Equipment has good performance and stability and achieved a good reputation, and the purchases of numerous new customers are recommended by old customers.
As for the foreign market, what kind of policy that Pilotech has on dealers? :
Pilotech welcoms the dealers to sell our products, and we will provide dealers with strong technical support and competitive prices.Pilotech hopes to grow and develop together with national distributors.
Can you ship to my country? :
We can ship to all the countries around the world via Express,Sea,Air.
How much is the shipping charge to my country? :
The shipping charge depends on your located country and the weight of the package.
How can I track the whole shipping process? :
We will send you a BL tracking number.you can track the whole shipping process on the website.
YC-2000 lab vacuum spray dryer is the result of 20 years continuous development ,is your choice for the quick and gentle drying to powder of heat-sensitive material. The impressive features of the Spray Dryer include its efficient performance with very short set-up times,an effective integrated nozzle cleaning mechanism and a high degree of flexibility thanks to the different cylinder geometries. The system was conducted by a colorful crystal screen of touch guidance mode , and allowed two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .