Mini Spray Dryer YC-015
The world leading R&D solution for Spray Drying
- Air compressor built-in and it does not need any external device. You just prepare power for it.
- A large number of English papers are available for references.
- The drying chamber, cyclone separator, collection bottle and collection tube are made of high temperature resistant glass, which makes it easy to observe the whole experiment process.
- HD operation instruction videos are available on YOUTUBE, YC-015 mini spray dryer is easy to install and operate.
- Product Description
The Mini Spray Dryer YC-015 (lab spray dryer) is the result of 15 years continuous development ,is your choice for the quick and gentle drying to powder of liquid material. The impressive features of the Spray Dryer include its efficient performance with very short set-up times,an effective integrated nozzle cleaning mechanism and a high degree of flexibility thanks to the different cylinder geometries. The system was designed to be stand by a keyboard, conducted by a colorful crystal screen of touch guidance mode , and allowed two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .
Controls & Functionality
YC-015 mini spray dryer（lab spray dryer) is designed to ensure that all functions are simple to select and adjust, to quickly achieve the optimum conditions for spray drying. Both use a clear touch screen display , the operator can control the following functions:
- Inlet Temperature
- Airflow Volume
- Air compressor flow
- Pump Speed
- De-blocker Frequency
Easy to use
Color Touch Screen,Fast setup and cleaning times
Scale up to pilot or industrial scale possible.
Visible process due to glass assembly
Adjustable particle size (1 – 25 microns)
Two Fluid Nozzle with SUS316L stainless steel
The stainless steel spray assembly consists of an inner tube for the liquid sample leading to a small diameter jet. An outer tube directs compressed air to the nozzle. All units are supplied with 0.7mm jets, other sizes are available as accessories.The spray assembly incorporates an automatic de-blocking device that prevents the jet nozzle from becoming blocked, the de-blocking needle is activated by an integral compressor. De-blocker is sometimes necessary with materials which may solidify or when large particles in suspension cause blockages in the jet.
Preparation convenience The minimum of materiel only needs 20-30 ml, which is convenient for dealing with small amount of sample, and it’s maximum capacity can up to 2000ml/H as well as the dealing with vast material is also very rapidly.
Temperature protection The heater has an extreme high temperature when experiment finished, which needs air blower to continue working in order to reduce the inside temperature and ensure the safety of equipment, YC-015 mini spray dryer ( lab spray dryer) can control air blower running automatically, even the operator wants to turn off the air blower, the system would prevent the operator until the temperature of system reduce to the default security state of system ;
Borosilicate glass or SUS 304 stainless steel Spray chamber, cyclone separator, collector are all made of Borosilicate glass which can resist strong acid/alkali, high temperature. It can work in a no-pollution and stable environment, and the whole process can be inspected. And we can provide SUS 304 stainless steel parts .All the spare parts are easy to install and clean.
Air compressor built-in Oil free compressor built-in with cushion technique, lower noise and convenient to move the dryer. Compressed air container made from the SUS 304 stainless steel to avoid vapor corrosive damage；
Trusted by the users Over 1,500 domestic customers of top universities, enterprises and research institutes use our mini spray dryer. And exported to more than 40 countries & regions such as the United States, Italy, South Korea, Mexico,Singapore, Canada, Malaysia, Chile and Russia etc.
YC-015 MINI SPRAY DRYER (LAB SPRAY DRYER)PRINCIPLE
- A menu driven microprocessor controller allows the selection of inlet temperature, airflow, automatic de-blocker frequency and pump speed.
- The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber. At the same time an integral compressor pumps air into the outer tube of the jet which causes the liquid to emerge as a fine atomised spray into the drying chamber.
- Heated air is blown through the main chamber evaporating the liquid content of the atomised spray. The solid particles of the material, which are normally in a free flowing state, are then separated from the exhaust air flow by a cyclone and collected in the sample collection bottle. The exhaust airflow is directed through a flexible 60 mm diameter hose direct to atmosphere or to an existing extraction system.
Wide range of applications
YC-015 mini Spray dryer (lab spray dryer) can be used in a wide range of applications where the production of a free-flowing powder sample is required.This technique has successfully processed materials in the
- Oxide Blood Polymers and Resins
- Beverages Flavours & Colourings
- Milk & Egg Products Plant & Vegetable Extracts
- Pharmaceuticals Heat Sensitive Materials
- Plastics Perfumes Dyestuffs
- Ceramics & Advanced Materials
- Soaps & Detergents Textiles
- Foodstuffs Adhesives
- Detergent Powder
- Bones, Teeth & Tooth Amalgam and many others
|Sr.no||Parameter||Pilotech YC-015 Mini Spray Dryer|
|3||Atomizer material||SUS 316 Stainless steel|
|4||Evaporating Capacity||1.5 l/h for water|
|6||max. Input temperature||250⁰C|
|9||Spray gas||4.2mᶟ/h, 2-5bar|
|10||Nozzle jet||0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)|
|11||Nozzle type||Two fluid nozzle|
|12||Possible particle size range||1-25µm|
|13||Mean Residence time||1.0-1.5 sec|
|15||Max. Sample feed||2000ml/hr|
|16||Minimum sample volume||30ml|
|17||Spray chamber material||borosilicate glass|
|18||Cyclone separator material||borosilicate glass|
|19||Receiving tank material||borosilicate glass|
|20||Body material||SUS304 Stainless steel|
|21||Seal of cyclone/cylinder||Silicone|
|26||Display||7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency|
|27||Thermal protection||Blower does not stop until temp <90⁰C|
|29||Inert loop (for organic solvents)||Optional|
Which kinds of products do you have? :
Our main products are: mini spray dryer, mini UHT sterilizer, lab multi-functional extracting tank, laboratory Inert Loop spray dryer, laboratory low-temperature spray dryer (vacuum spray dryer), laboratory spray freeze dryer, laboratory spray granulator (spray drying & spray granulating all-in-one) as well as small and pilot composite production line for drinks, milk, yogurt and powder, combined with complete laborato
Do all the products have operating interface and operating manual in English? :
Yes, all our equipment provide operation interface in English, and if necessary, we can also provide the user’s native language, and all products are available in English operating instructions; if necessary, we can also provide the user’s desired language version. In addition, there are are operating videos for our products for the convenience of customers to use.
Do you have E-catalogue? :
Yes, you can send your inquiry to our email: firstname.lastname@example.org, we will send it to you ASAP.
How is the sales service of company’s products? :
We offer one-year warranty for all the products, and for products within the warranty period, we provide free services for all non-human damages. After the warranty expires, we will only pay the cost.
How is the stability and durability of the company’s products? :
The company has been established for 10 years, and 90 percent of products have been adopted in Chinese colleges and universities. The first produced products have still used by customers currently, and the products are very durable. In China, before the purchase of equipment, many teachers in the university will carefully listen to the views of colleagues on usage. Pilotech Equipment has good performance and stability and achieved a good reputation, and the purchases of numerous new customers are recommended by old customers.
As for the foreign market, what kind of policy that Pilotech has on dealers? :
Pilotech welcoms the dealers to sell our products, and we will provide dealers with strong technical support and competitive prices.Pilotech hopes to grow and develop together with national distributors.
Can you ship to my country? :
We can ship to all the countries around the world via Express,Sea,Air.
How much is the shipping charge to my country? :
The shipping charge depends on your located country and the weight of the package.
How can I track the whole shipping process? :
We will send you a BL tracking number.you can track the whole shipping process on the website.
Mini Spray Dryer YC-015
Pilotech YC-015 mini spray dryer has the built-in air compressor, and the storage tank of compressor is made of SUS304 stainless steel. The drying chamber, cyclone separator, collection bottle, and collection tube are made of high temperature resistant glass, it easy to observe the whole experiment process, and adjust the process parameters of the spray drying at real time. The YC-015 mini spray dryer is capable of processing 1500ML per hour, and it only needs 30ML to perform one experiment.