Pilotech Perfume Extraction Equipment
Pilotech YC-150 Perfume Extraction Equipment is suitable for extracting aroma components from rose, jasmine and other materials in the laboratory.
The vacuum low-temperature extraction is used to prevent the loss of aroma components, so as to achieve a high aroma yield.
- Data Sheet
- Video
Sr.no | Parameter | YC-150 Perfume Extraction Equipment |
1 | Power(electric heat) | 45000W |
2 | Voltage | 380V |
3 | Extraction tank capacity | 0.15m³ |
4 | Material | SUS 304 Stainless Steel |
5 | Evaporation chamber vacuum degree | 0~-0.08MPa |
6 | Precision of temperature | ±2℃ |
7 | Cooling-water | 3t/h |
8 | Cooling water pressure | <0.3pa |
9 | Touch screen | optional |
10 | Stainless steel | three-decker/outer insulation/intermediate heating |
11
|
Configuration
| Stainless steel extractor(10L) Tube array condensator coiled tube condenser oil-water separator pipeline sight glass Stainless steel water ring pump Omron temperature controller Stainless steel extract blue heater Sanitary safety valve control cabinet connection with pipe Tube Fitting Valve |
12 | Tube array condensator area | 2.5㎡ |
13 | Coiled tube condenser area | 1.5㎡ |
14 | Evaporation capacity | 30-35kg/h |
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| range of application
| Chinese herbal medicine/natural product/ cosmetics/foodstuff Ultrasonic extraction(optional)/Dynamic extraction/Volatile aromatic oil recovery…. |
Perfume Extraction Equipment: The Complete Buying Guide
Pilotech YC-150 Perfume Extraction Equipment selects applicative and volatile solvent, directly soaks aromatic plants such as rose to extract the aroma constituent from raw materials through a series of physical processes such as permeation and dissolution. The extraction method can extract both low boiling point and high boiling point components. Through physical processes, the original fragrance of plant perfume materials can be well preserved. Then they are made into products such as perfume.
Pilotech YC-150 Perfume Extraction Equipment is designed for small experiment and pilot scale test in the lab, which completely simulates the industrial perfume extraction processes. It can also be applied in some perfume production. It supports different volumes, including 5L, 10L, 20L, 30L, 50L, 60L, 80L, 100L, and 200L.
Pilotech YC-150 Perfume Extraction Equipment is made of SUS304 stainless steel in accordance with food and pharmacy standards, and GMP standards.
Pilotech Perfume Extraction Equipment has a built-in electric heater available for jacket heating. There is no need for steam preparation, making the operation easier and safer.
As most plants contain protein and other chemical components that produce much foam during the extraction process, Pilotech Perfume Extraction Equipment has a foam breaker to effectively eliminate the foam generated during the extraction process.
High temperature should be avoided during the perfume extraction, to prevent possible damage of the effective constituent. Pilotech Perfume Extraction Equipment has a built-in vacuum pump to effectively reduce the extraction temperature. The vacuum pump uses many patented technologies, featuring low noise, high efficiency, and ability to reach the required vacuum degree very quickly.
Pilotech YC-150 Perfume Extraction Equipment can also be applied in extracting Chinese herbal medicines, natural products, and essential oil.
Over 1500 sets of Pilotech Perfume Extraction Equipment have been sold to different countries and they are playing more and more important roles in enterprises’ R&D departments and research institutes such colleges and universities.
If you are looking for better Perfume Extraction Equipment, contact us for a quick quote now.
Perfume Extraction Equipment: The Ultimate FAQ Guide
This guide will answer all questions you have been asking about perfume extraction equipment.
It will help you choose high performance and reliable perfume extraction equipment.
Keep reading to learn more.
- What Are The Uses Of Perfume Extraction Equipment?
- What Are The Features Of Your Perfume Extraction Equipment?
- Does Perfume Extraction Equipment Preserve The Original Fragrance Of Plant Materials?
- What Are The Main Parts Of Perfume Extraction Equipment?
- How Does Single Stage Perfume Extraction Equipment Vs. Multi-Stage Perfume Extraction Equipment Compare?
- What Is The Working Principle Of Perfume Extraction Machine?
- Do You Require Solvents When Using Perfume Extraction Machine?
- Which Are The Extraction Methods Of Perfume Extraction Equipment?
- What The Difference Between Steam Distillation And Dry Distillation Methods Of Perfume Extraction Equipment?
- How Does Perfume Extraction Machine Eliminate The Foam Produced During Extraction Process?
- Which Are The Types Of Extraction Tanks Used In Fragrance Extraction Machine?
- What Production Capacity Of Perfume Extraction Machine?
- Is GMP Compliance Important In Perfume Extraction Equipment?
- Which Are The Scents Families Possible With Perfume Extraction Machine?
- Does High Temperatures Affect The Quality Of Perfume Extraction Equipment Products?
- Where Can You Use Perfume Extraction Machine?
- Can You Use Perfume Extraction Machine For The Extraction Of Essential Oils?
- What Is Perfume Extraction Equipment Price In China?
- Do You Manufacture Multifunctional Perfume Extraction Machines?
- What Are The New Trends In Perfume Extraction Equipment?
- Which Are The Safety, Quality Certifications And Standards For Perfume Extraction Equipment?
- What Is The Heating Mechanism Of Your Perfume Extraction Machine?
- Do You Supply Industrial Perfume Extraction Equipment?
What Are The Uses Of Perfume Extraction Equipment?
Perfume extraction equipment
Just from the name, you can deduce that the perfume extraction equipment is suitable for extracting perfume.
You will use the machine to select volatile and applicative solvents to directly soak aromatic plants such as roses.
It is capable of extracting the aromatic constituents from the flowers using different physical processes such as dissolution and permeation.
What Are The Features Of Your Perfume Extraction Equipment?
Features of Perfume Extraction Equipment
Whenever you shop for the perfume extraction equipment, there are particular features that you must look at.
These features will dictate the type of machine you will purchase and also the extraction process.
Here are the main features of the perfume extraction equipment that you will pay close attention to.
Type Of Materials
There are different types of materials that you can use to manufacture the perfume extraction equipment.
In most cases, you will use stainless steel to make perfume extraction equipment such as stainless steel SUS304.
Level Of Automation
You must also look at the level of automation on the perfume extraction machine depending on application specifications.
In this case, you can either have the semi-automatic or the fully-automatic perfume extraction equipment.
Power Requirements
Here, you will look at the voltage at which the perfume extraction machine will work at to extract perfume.
There voltage for operating the perfume extraction machine will vary considerably depending on the type of machine.
Capacity Of The Equipment
You will also look at the capacity of the perfume extraction equipment before you purchase the machine.
The perfume extraction equipment is available in different capacities depending on the scale of production.
Does Perfume Extraction Equipment Preserve The Original Fragrance Of Plant Materials?
Yes, when extracting perfume from different plants, the perfume extraction equipment preserves the original fragrance of the plant.
There are various physical processes, that you can employ to preserve the fragrance of the plant materials.
Despite the low or high heating temperatures, the equipment is capable of extracting and maintain the original fragrance.
As it maintains the original fragrance, the machine is capable of using the fragrance to make the perfume.
What Are The Main Parts Of Perfume Extraction Equipment?
Parts Of Perfume Extraction Equipment
Perfume extraction equipment have different parts that you can use to achieve the final extraction proves.
To complete the whole process of perfume extraction, here are the main parts that the machine must have.
Extractor
The machine has an extractor that will help in eliminating or separating the fragrance from the raw materials.
You will depend on the extractor to eliminate the fragrance from the raw materials without affecting the original fragrance.
Tubular Heater
You will depend on the tubular heater to provide enough heat to help in the extraction of the fragrance.
Here, there are difference sources of heat that can be use to heat the tubular heater such as electric current.
Evaporator
Just from the name, you can deduce that the evaporator is suitable extracting the liquid components from raw materials.
It is capable of eliminating the liquid products without affecting the original fragrance of the raw materials.
Condenser
In collaboration with the evaporator, the condenser will ensure that the evaporated steam is not lost in the environment.
It will help in changing the state of the evaporated liquid from gas back to liquid form for easy collection.
Oil-Liquid Separator
The machine also comes complete with an oil-liquid separator which will remove the miscible liquids from oil.
In other words, it will help in separating the soil from the liquid thus leaving a concentrated and more useful fragrance.
Oil Collector
As the machine separates the liquids from oil, it will move the oil to the oil collector through different mechanisms.
The oil collector is a container that will hold the oil that contains the fragrance before further processing.
Medicine Liquid Pump
You will also depend on the medicine liquid pump to help in pumping the liquid medicine through the extraction equipment.
It is connected to the control panel which will determine the amount of pressure for moving or pumping the liquid.
Weighing Net
You can also know the weight of the products that you are working on through the weighing net.
The weighing net will help in measuring different weights of the raw materials during the process of perfume extraction.
Liquid Storage Tank
After the separation of liquid from oil, the liquid will move to the storage unit which is the liquid storage tank.
The liquid storage tank is available in different capacities depending on the scale of production and machine size.
Vacuum Pump
You will depend on the vacuum pump to help in the transportation of different products within the perfume extraction equipment.
It is also connected to the control panel which allows you to control the pressure for moving different materials.
Filter
You are also in a better position to get clean products due to the presence of the filter on the perfume extraction equipment.
The filters will only allow the necessary products to flow through thus eliminating the unwanted products.
Electric Cabinet
The electric cabinet is the main power unit or system that provides enough electricity to control the machine operations.
You can control the amount of power that you need in the extraction process of perfume from the electric cabinet.
Control Panel
The control panel is the main system for programing, controlling, and monitoring the activities of the extraction machine.
It comes complete with PLC system and touch screen which will simplify the ease of operating the perfume extraction equipment.
How Does Single Stage Perfume Extraction Equipment Vs. Multi-Stage Perfume Extraction Equipment Compare?
When looking at the right type of perfume extraction equipment, there are choices that you will make.
One of the choices will be between the single stage perfume extraction equipment and the multi-stage perfume extraction equipment.
Here is a comparison between the two types perfume extraction machines.
Single Stage Perfume Extraction Equipment
Just from the name, you can deduce that this equipment has the capability of extracting perfume in one stage.
It will employ all the perfume extraction techniques in one simple stage thus simplifying the job.
Multi-Stage Perfume Extraction Equipment
This type of equipment employs different techniques in multiple stages to extract perfume from raw materials.
The process is a little bit complicated as it requires more stages of extracting the perfume from the raw materials.
What Is The Working Principle Of Perfume Extraction Machine?
There are quite a number of techniques that you can employ in the extraction process of perfume.
With the help of the perfume extraction equipment, you must understand the right procedure to follow.
Here is a step-by-step procedure that you can follow to extract perfume from different raw materials.
Step One: Collection Of The Raw Materials
First, you must prepare the raw materials and ingredients for the extraction process of perfume.
Some of the raw materials are plant substances that you will pick for their fragrance and animal products among others.
You will also need aromatic chemicals that will enhance the extraction process of perfume.
In addition to that, you must also have the perfume extraction equipment ready to begin the job.
Step Two: Extraction Process
The machine will begin the whole process by extracting oil from the raw materials.
There are quite a number of processes that you can use to extract oil such as enfleurage, solvent extraction, and maceration.
In case you are using steam distillation, you will pass steam through the plant materials in the machine.
This happens when the machine heats the plant materials or ingredients to produce steam that will extract oil.
All this happens within the tubular heater of the machine in conjunction with the oil extractor.
As this happens, the essential oils will turn into gas that will pass through tubes.
In other words, the evaporator will help in turning the oil into gas which will flow through tubes.
The condenser will then condense the oil and the steam and separate them into respective holding tanks.
The cooling chamber will then cool it thus turning it back to the liquid form and storing on the oil collector.
Step Three: Blending
As soon as the oil is already extracted, you will proceed with the blending process according to the production formula.
Here, you will use quite a number of ingredients and chemicals to get the right scent that you need.
Among the ingredients is alcohol and water which helps in diluting a percentage of oil to make the perfume.
After that, you will proceed to the aging process which might take several months or years.
Do You Require Solvents When Using Perfume Extraction Machine?
Yes, you will require solvents when using the perfume extraction machine.
Depending on the process, you will need food grade solvents such as ethanol and hexane to extract essential oils.
One of the most important solvents that you will need is water which helps in making steam.
The steam will help in extracting oil from the plants or the raw materials for making perfume.
Apart from water, you will also need alcohol to mix the scented oil and dilute it to the right proportions.
Which Are The Extraction Methods Of Perfume Extraction Equipment?
Perfume extraction process
There are different types of extraction methods that you can use to extract perfume from the raw materials.
Here are the main extraction methods that you will use in the process of making perfume.
Steam Distillation Extraction Process
You can opt for the most popular process of extracting oil from the raw materials such as plants.
Here, you will use steam to vaporize oil from the plant materials and other volatile compounds.
After that, you will condense the steam and collect it for further processing.
Solvent Extraction Process
Here, you will use food grade solvents such as ethanol and hexane to help in isolation of essential oils.
This is the best method for extracting essential oils from plant materials that yield small amounts of essential oils.
CO2 Extraction Process
The CO2 extraction process eliminates essential oils that are quite similar to the essential oils from distillation process.
In other words, it employs CO2 to help in the extraction process of essential oils from different plant materials.
Maceration Extraction Process
In this case, you will use carrier oils as solvents to help in the extraction process of essential oils.
This method is best suited for the extraction of essential oils at a more elaborate point capturing mot essential oils.
Enfleurage Extraction Process
In this case, you will use fat to help in the extraction process of essential oils from scented plants.
You can either use animal fat or vegetable fat which will infuse the essential oils thus assisting in extraction.
What The Difference Between Steam Distillation And Dry Distillation Methods Of Perfume Extraction Equipment?
Steam Distillation
During the extraction process of the essential oils, you will have to employ the process of distillation.
You have to choose between the steam distillation process or the dry distillation process.
To inform your choice, here is a comparison between steam distillation and dry distillation process.
Steam Distillation
This method involves the use of water, volatile compounds and other non-volatile compounds to extract essential oils.
You will heat the water which will change into steam and carry along with it the essential oils for condensation.
Dry Distillation
This process involves the application of heat to the raw materials to extract the essential oils from them.
Here, you will not need water to assist in elimination the essential products from the plants or raw materials.
How Does Perfume Extraction Machine Eliminate The Foam Produced During Extraction Process?
You will use the perfume extraction equipment to eliminate foam by applying heat and vacuum system.
You will adjust the machine to supply enough heat to the foam particles.
On the opposite surface, you will apply vacuum to help in the elimination process of the foam.
Application of both heat and vacuum will create a condition where the foam particles will be eliminated.
Which Are The Types Of Extraction Tanks Used In Fragrance Extraction Machine?
In the fragrance extraction equipment, there are different types of extraction tanks that you can use.
Here are the main types of extraction tanks that you can use in the extraction of perfume.
Taper Type Extraction Tank
This is a Z shape extraction tank which will take very small space on installation.
Apart from that, it is capable of heating at a higher speed in comparison to others.
Mushroom Type Extraction Tank
Just from the name, you can deduce that this tank has a wider top and a smaller base.
This type of tank has the shape that will provide greater buffering and less formation of foam.
Straight Cylindrical Extraction Tank
This type of tank has thin and long appearance and takes large space for installation.
You can increase the bottom heat of the tank for better heating and medium transfer as well as medium discharge.
Basket Lifting Type Extraction Tank
This is a Y-shaped tank that has open cover at the top and an injection unit at the bottom for inner heating.
It is the most suitable tank for animal bones extraction with high pressure resistance and higher efficiency levels.
What Production Capacity Of Perfume Extraction Machine?
There is no definite production capacity of the perfume extraction machine.
Implying that, the production capacity will vary according to the type of perfume extraction machine in use.
You can also opt for a custom perfume extraction machine with custom production capacities.
Is GMP Compliance Important In Perfume Extraction Equipment?
Yes, good manufacturing practices (GMP) compliance is very important for the perfume extraction equipment.
These are the minimum standards that the perfume extraction machine manufactures must meet.
There are various agencies tat will inspect the machine to ensure that it is GMP compliant.
It will also make sure that you get a machine that is safe for use and is durable.
Which Are The Scents Families Possible With Perfume Extraction Machine?
There are four main categories of scent families that are possible with the perfume extraction machine.
Here are the main categories of scent families that you can have with the perfume extraction machine.
- Floral Scent Family
- Oriental Scent Family
- Woody Scent Family
- Fresh Scent Family
Does High Temperatures Affect The Quality Of Perfume Extraction Equipment Products?
Yes, high temperatures are capable of affecting the quality of perfume extraction equipment products.
You have to be very careful during the extraction process of the essential oils.
Implying that, you need to maintain temperatures at optimum to prevent it from being too high.
Very high temperatures can lead to the destruction of key components within the essential oils.
It will lead to the loss of aroma from the essential oils.
This will eventually affect the quality of perfume in the long run.
Where Can You Use Perfume Extraction Machine?
You can use the perfume extraction machines in quite a number of applications.
Here are some of the applications where the perfume extraction equipment will come in handy.
- Cosmetics Industry for making different types of cosmetic products
- Food Industry for making different types of spices
- Pharmaceutical industry for making essential scents for masking bad scented drugs
Can You Use Perfume Extraction Machine For The Extraction Of Essential Oils?
Absolutely, you can use the perfume extraction equipment for extraction of essential oils.
Basically, the perfume extraction equipment is most suitable for the extraction of essential oils.
It has various parts that help in heating, vaporizing, condensing and separation of essential oils.
What Is Perfume Extraction Equipment Price In China?
You will pay between 15,000 US dollars and 50,000 US dollars to purchase the machine from China.
There is a price variation due to the availability of different types of machines with varying levels of automation.
You can opt for the semi-automatic machine which is cheaper or the costly fully-automatic machine.
Apart from that, you can also opt for the multifunctional perfume extraction machine at a high price.
Do You Manufacture Multifunctional Perfume Extraction Machines?
Multifunctional perfume extraction machine
Yes, we also have multifunctional perfume extraction machines that can perform more than just extraction.
This machine has the capability of performing more actions leading to complete perfume manufacturing process.
In other words, it can extract, and also mix the necessary ingredient to get the final product.
What Are The New Trends In Perfume Extraction Equipment?
Technology as well as knowledge of perfume extraction techniques is always evolving as time goes by.
Implying that, there are new trends being developed on time basis that you can use in the perfume extraction equipment.
Here are the new trends that you can employ with the perfume extraction equipment.
Addictive Fusion
You can also use the addictive fusion process which involves uniquely distilled and expertly extracted ingredients.
Aromachemicals
This is anew trend that adds to the body of perfumes by coming up with very unique and distinctive scents.
Head Space Technology
This method captures the scent molecules that cannot be extracted easily through the traditional methods.
Maceration
You can also use the maceration method which is quite similar to the solvent extraction process.
It is, however, a time-consuming process that will lead to creation of very good scented perfumes.
Which Are The Safety, Quality Certifications And Standards For Perfume Extraction Equipment?
In the event of purchasing the perfume extraction equipment, you have to look at the quality and safety certifications.
These safety and quality certifications will ensure that the extraction process is safe for the users.
It will also protect you from unscrupulous dealers who might sell you low quality perfume extraction equipment.
Some of the safety and quality certifications that you must pay close attention to are:
- Good Manufacturing Practices (GMP) Quality Certifications
- Food and Pharmacy Standard Certifications
- Food and Drug Administration Certifications
- International organizational Standards (ISO) Quality Certifications
What Is The Heating Mechanism Of Your Perfume Extraction Machine?
In the extraction process of perfumes, you will definitely need a source of heat to help in the process.
There are quite a number of heat sources that you can incorporate in the extraction of perfumes.
Here are some of the heating mechanisms that will assist you in the extraction of perfume.
Microwave Heat Sources
You can use the microwave heat source to help in the extraction process of perfume.
In this case, you will need a microwave assisted technique to help in the extraction of perfume.
Electric Heat
You can also depend on electric heat sources to help in the extraction of perfume from different sources.
In this case, you will depend on electric voltage to help in heating the whole process for proper perfume extraction.
Do You Supply Industrial Perfume Extraction Equipment?
Yes, we do supply the industrial perfume extraction equipment.
In many cases, we concentrate on supplying you with industrial perfume extraction equipment.
We understand that you may need the industrial perfume extraction equipment for medium and large-scale perfume production.
It is the reason why we supply you with both fully automatic and semi-automatic perfume extraction equipment.
At Pilotech, we have a range of perfume extraction equipment designed for different applications.
Contact us today for all your perfume extraction equipment needs.