YC-500 laboratory spray dryer

 YC-500 laboratory spray dryer

The world leading R&D solution for Spray Drying

Since 2005, Shanghai Pilotech has provided mini spray dryer YC-015, laboratory low-temperature spray dryer YC-1800, pilot sacle spray dryer YC-018, laboratory vacuum spray dryer YC-2000, laboratory inert loop spray dryer YC-015A and pilot scale inert loop spray dryer YC-018A system, having been the leader of laboratory scale spray dryer field in global market. We have installed over 3000 units spray dryers in colleges, institutes and business R&D departments all over the world. In 2016, in accordance with the principle of providing reliable and durable products with accuracy and innovation, focusing on practical laboratory requirements of customers, Shanghai Pilotech launched brand-new YC-500 mini spray dryer, which was generated from many years of spray dryer manufacturing experience and modern instrument manufacturing. Thus, the user experience, the reliability and the convenience are greatly improved.

On-table model

The instrument can be placed on the experiment table, or Pilotech inert loop system YC-501, featuring small size and convenient operation;

YC-500 laboratory spray dryer for aqueous solution and organic solvent

YC-500 laboratory spray dryer has the basic type and the organic solvent type YC-501 (with inert loop system). YC-500 laboratory spray dryer is for aqueous solution, which can simply be updated to organic solvent type after equipped with YC-501 inert loop system;

Homocentric spray atomizer

During experiments, the new spray atomizer would never be off-center in atomization, and there won’t be affected recovery rate by spraying on the bottle wall. The spray atomizer can change the spray site to improve the spray effect by moving up and down; notably, the spray atomizer has excellent adaptability to material with high viscosity and few blocking situation;

The exhaust air is discharged after recovery in the bag filter

YC-500 laboratory spray dryer standard tail gas dedusting equipment can reduce environmental pollution while effectively improving the yield, especially the yield of difficult recycle;

Controls & Functionality

YC-500 laboratory spray dryer is designed to ensure that all functions are simple to select and adjust, to quickly achieve the optimum conditions for spray drying. The operator can control the following functions:

  • Inlet Temperature
  • Gasflow Volume
  • Pump Speed
  • De-blocker Frequency

YC-500 laboratory spray dryer Easy to use 

PLC automatic control,One-click boot.

Color Touch Screen,Fast setup and cleaning times

Scale up to pilot or industrial scale possible.

Visible process due to glass assembly

Adjustable particle size (1 – 25 microns)

Two Fluid Nozzle with SUS316L stainless steel 

The stainless steel spray assembly consists of an inner tube for the liquid sample leading to a small diameter jet. An outer tube directs compressed air to the nozzle. All units are supplied with 0.7mm jets, other sizes are available as accessories.The spray assembly incorporates an automatic de-blocking device that prevents the jet nozzle from becoming blocked, the de-blocking needle is activated by an integral compressor. De-blocking is sometimes necessary with materials which may solidify or when large particles in suspension cause blockages in the jet.

Trusted by the users  Over 1,500 customers of top universities, enterprises and research institutes use our mini spray dryer. And exported to more than 40 countries & regions such as the United States, Italy, South Korea, Mexico,Singapore, Canada, Malaysia, Chile and Russia.

YC-500 laboratory spray dryer Areas of application

YC-500 laboratory spray dryer can be used in a wide range of applications where the production of a free-flowing powder sample is required.This technique has successfully processed materials in the following areas:

  • Beverages • Flavours & Colourings
  • Milk & Egg Products • Plant & Vegetable Extracts
  • Pharmaceuticals • Heat Sensitive Materials
  • Plastics • Polymers and Resins • Perfumes
  • Ceramics & Advanced Materials
  • Soaps & Detergents • Blood • Dyestuffs
  • Foodstuffs • Adhesives • Oxides •Textiles
  • Bones, Teeth & Tooth Amalgam and many others
Sr.No. Parameter Pilotech YC-500 Mini Spray Dryer
1 Power 1500W
2 Voltage 220V,50-60Hz
3 Min. Outlet Temperature 80⁰C
4 Capacity 500-1000ml/h
5 Airflow 0-330 mᶟ/h
6 Max. Inlet temperature 200⁰C
7 Heater power 1500W
8 Temperature precision ±1⁰C
9 Nozzle jet 0.7mm standard/(0.5/1.0/1.5/2.0mm available)
10 Nozzle type Two fluid nozzle
11 Possible particle size range 1-25µm
12 Mean Residence time 1.0-1.5 sec
13 Operation mode Automatic/Manual
14 Minimum sample volume 20ml
15 Spray chamber material SUS304 Stainless steel
16 Cyclone separator material SUS304 Stainless steel
17 Receiving tank material SUS304 Stainless steel
18 Body material SUS304 Stainless steel
19 Seal of cyclone/cylinder Silicone
20 Gas type compressed air(for aqueous)
21 Dimensions 800*600*900(SPRAY DRYER)
22 Display 7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency
23 Thermal protection Blower does not stop until temp <90⁰C
24 Deblocking Automatic
25 Inert loop (for solvents) Optional

Which kinds of products do you have?

Our main products are:  mini spray dryer, mini UHT sterilizer, lab multi-functional extracting tank, laboratory Inert Loop spray dryer, laboratory low-temperature spray dryer (vacuum spray dryer), laboratory spray freeze dryer, laboratory spray granulator (spray drying & spray granulating all-in-one) as well as small and pilot composite production line for drinks, milk, yogurt and powder, combined with complete laboratory comprehensive solutions.

Do all the products have operating interface and operating manual in English?

Yes, all our equipment provide operation interface in English, and if necessary, we can also provide the user’s native language, and all products are available in English operating instructions; if necessary, we can also provide the user’s desired language version. In addition, there are are operating videos for our products for the convenience of customers to use.

Do you have E-catalogue?

Yes, you can send your inquiry to our email: sales@51082915.cn, we will send it to you ASAP.

How is the sales service of company’s products?

We offer one-year warranty for all the products, and for products within the warranty period, we provide free services for all non-human damages. After the warranty expires, we will only pay the cost.

How is the stability and durability of the company's products?

The company has been established for 10 years, and 90 percent of products have been adopted in Chinese colleges and universities. The first produced products have still used by customers currently, and the products are very durable. In China, before the purchase of equipment, many teachers in the university will carefully listen to the views of colleagues on usage. Pilotech Equipment has good performance and stability and achieved a good reputation, and the purchases of numerous new customers are recommended by old customers.

As for the foreign market, what kind of policy that Pilotech has on dealers?

Pilotech welcoms the dealers to sell our products, and we will provide dealers with strong technical support and competitive prices.Pilotech hopes to grow and develop together with national distributors.

Can you ship to my country?

We can ship to all the countries around the world via Express,Sea,Air.

How much is the shipping charge to my country?

The shipping charge depends on your located country and the weight of the package.

How can I track the whole shipping process?

We will send you a BL tracking number.you can track the whole shipping process on the website.

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