YC-1800 mini low temperature spray dryer

The world leading R&D solution for Spray Drying

Why you need YC-1800 mini low temperature spray dryer?

YC-1800 mini low temperature spray dryer is a kind of drying machine developed by our company based on years of experience in spray drying technology. It applies to TCM products (juice products) with low melting point and high sugar content. With YC-1800 spray dryer, the material will not stick to inner wall, coke or absorb moisture. When common spray dryer is used for spray drying of extract of natural product from TCM (Chinese herbal medicine) and juice in laboratory, the material melts immediately after spray drying starts, and sticks to the bottle wall in drying chamber of spray dryer like sticky candy, because the material itself has a high content of sugar which can easily melt at high temperature. Consequently, it is impossible for researchers to obtain the powder with good fluidity. Sometimes, they have to add a large number of auxiliary materials (e.g. starch and cyclodextrine) to obtain powder, but the effect also is not very ideal. YC-1800 spray dryer determines the technological conditions of spray drying based on characteristics and nature of materials. It is featured by high degree of automation and easy operation, and meets the requirements of GMP. The successful development of the dryer solves the technological difficulty that spray drying cannot be applied to many TCM products (juice products) with low melting point and high sugar content. Moreover, it is also a new progress of spray drying in the research on application technology of Chinese pharmaceutical manufacturing.

Perfect combination of low temperature and high temperature  With maximum inlet air temperature reaching 200°C, it can meet high temperature drying requirements of ceramics and other materials; with minimum inlet air temperature being 105°C, it is especially suitable for spray drying of traditional Chinese medicine, extracts of natural substances and other materials with sugar content. No material will adhere to the wall during drying and materials are featured with excellent fluidity after drying.

YC-1800 mini low temperature spray dryerControls & Functionality

YC-1800 mini low temperature spray dryer is designed to ensure that all functions are simple to select and adjust, to quickly achieve the optimum conditions for spray drying. Both use a clear touch screen display , the operator can control the following functions:

  • Inlet Temperature
  • Airflow Volume
  • Air compressor flow
  • Pump Speed
  • De-blocker Frequency

YC-1800 mini low temperature spray dryer Easy to use 

Color Touch Screen,Fast setup and cleaning times

Scale up to pilot or industrial scale possible.

Visible process due to glass assembly

Adjustable particle size (1 – 100 microns)

YC-1800 mini low temperature spray dryer Two Fluid Nozzle with SUS316L stainless steel 

The stainless steel spray assembly consists of an inner tube for the liquid sample leading to a small diameter jet. An outer tube directs compressed air to the nozzle. All units are supplied with 0.7mm jets, other sizes are available as accessories.The spray assembly incorporates an automatic de-blocking device that prevents the jet nozzle from becoming blocked, the de-blocking needle is activated by an integral compressor. De-blocker is sometimes necessary with materials which may solidify or when large particles in suspension cause blockages in the jet.

Temperature protection  The heater has an extreme high temperature when experiment finished, which needs air blower to continue working in order to reduce the inside temperature and ensure the safety of equipment, YC-1800 mini spray dryer can control air blower running automatically, even the operator wants to turn off the air blower, the system would prevent the operator until the temperature of system reduce to the default security state of system ;

SUS 304 stainless steel   Spray chamber, cyclone separator, collector are all made of SUS 304 stainless steel & BOSILORICATE GLASS. It can work in a no-pollution and stable environment, and sight glass equipped so  the whole process can be inspected. All the spare parts are easy to install and clean.

Trusted by the users  Over 1,500 domestic customers of top universities, enterprises and research institutes use our mini spray dryer. And exported to more than 40 countries & regions such as the United States, Italy, South Korea, Mexico,Singapore, Canada, Malaysia, Chile and Russia etc.

YC-1800 mini low temperature spray dryer principle

  1. A menu driven microprocessor controller allows the selection of inlet temperature, airflow, automatic de-blocker frequency and pump speed.
  2. The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber. At the same time an integral compressor pumps air into the outer tube of the jet which causes the liquid to emerge as a fine atomised spray into the drying chamber.
  3. Heated air is blown through the main chamber evaporating the liquid content of the atomised spray. The solid particles of the material, which are normally in a free flowing state, are then separated from the exhaust air flow by a cyclone and collected in the sample collection bottle. The exhaust airflow is directed through a flexible 60 mm diameter hose direct to atmosphere or to an existing extraction system.

YC-1800 mini low temperature spray dryer Wide range of applications

YC-1800 mini low temperature spray dryer can be used in a wide range of applications where the production of a free-flowing powder sample is required.This technique has successfully processed materials in the

following areas:

  • Oxide • Blood • Polymers and Resins
  • Beverages • Flavours & Colourings
  • Milk & Egg Products • Plant & Vegetable Extracts
  • Pharmaceuticals • Heat Sensitive Materials
  • Plastics • Perfumes • Dyestuffs
  • Ceramics & Advanced Materials
  • Soaps & Detergents •Textiles
  • Foodstuffs • Adhesives
  • Bones, Teeth & Tooth Amalgam and many others

 

Sr.no Parameter Pilotech YC-1800 low temperature spray dryer
1 Power 4000W
2 Voltage 220V
3 Frequency 50/60 Hz
4 Evaporating Capacity 1500ml/h for water
5 Airflow 0-330 mᶟ/h
6 max. Inlet temperature 200⁰C
7 Heating power 3500W
8 Temperature precision ±1⁰C
9 Compressed air 4.2mᶟ/h, 2-5bar
10 Nozzle jet 0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)
11 Nozzle type Two fluid nozzle
12 Possible particle size range 1-25µm
13 Mean Residence time 1.0-1.5 sec
14 Operation mode Automatic/Manual
15 Max. Sample feed 2000ml/hr
16 Minimum sample volume 30ml
17 Seal of cyclone/cylinder Silicone
18 Inlet temperature 105200C
19 Cyclone separator material SUS-304 Stainless steel
20 Body material SUS-304 Stainless steel
21 Spray chamber material SUS-304 Stainless steel & borosilicate glass
22 collection bottle material SUS-304 Stainless steel
23 Sound <60db
24 Dimensions 950*800*1350
25 Weight 135KG
26 Display 7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency
27 Thermal protection Blower does not stop until temp <90⁰C
28 Deblocking Automatic
29 Atomizer material SUS 316 Stainless steel

Which kinds of products do you have?

Our main products are:  mini spray dryer, mini UHT sterilizer, lab multi-functional extracting tank, laboratory Inert Loop spray dryer, laboratory low-temperature spray dryer (vacuum spray dryer), laboratory spray freeze dryer, laboratory spray granulator (spray drying & spray granulating all-in-one) as well as small and pilot composite production line for drinks, milk, yogurt and powder, combined with complete laboratory comprehensive solutions.

Do all the products have operating interface and operating manual in English?

Yes, all our equipment provide operation interface in English, and if necessary, we can also provide the user’s native language, and all products are available in English operating instructions; if necessary, we can also provide the user’s desired language version. In addition, there are are operating videos for our products for the convenience of customers to use.

Do you have E-catalogue?

Yes, you can send your inquiry to our email: sales@51082915.cn, we will send it to you ASAP.

How is the sales service of company’s products?

We offer one-year warranty for all the products, and for products within the warranty period, we provide free services for all non-human damages. After the warranty expires, we will only pay the cost.

How is the stability and durability of the company's products?

The company has been established for 10 years, and 90 percent of products have been adopted in Chinese colleges and universities. The first produced products have still used by customers currently, and the products are very durable. In China, before the purchase of equipment, many teachers in the university will carefully listen to the views of colleagues on usage. Pilotech Equipment has good performance and stability and achieved a good reputation, and the purchases of numerous new customers are recommended by old customers.

As for the foreign market, what kind of policy that Pilotech has on dealers?

Pilotech welcoms the dealers to sell our products, and we will provide dealers with strong technical support and competitive prices.Pilotech hopes to grow and develop together with national distributors.

Can you ship to my country?

We can ship to all the countries around the world via Express,Sea,Air.

How much is the shipping charge to my country?

The shipping charge depends on your located country and the weight of the package.

How can I track the whole shipping process?

We will send you a BL tracking number.you can track the whole shipping process on the website.

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