Mini Inert loop spray dryer YC-015A

Efficient and safe Spray Drying of aqueous and organic solutions

 The Mini Inert loop spray dryer YC-015A is the result of 15 years continuous development ,is your choice for the quick and gentle drying to powder of aqueous and organic solutions. The impressive features of the Spray Dryer include its efficient performance with very short set-up times,an effective integrated nozzle cleaning mechanism and a high degree of flexibility thanks to the different cylinder geometries.

YC-015A mini Inert loop spray dryer principle

To safely spray dry inflammable solvents,a new operating principle is employed which uses a combination of the Spray Dryer YC-015 and the Inert Loop to provide a closed loop circulation under inert conditions. The absence of oxygen prevents the formation of a ignitable mixture.At the same time, the solvent contained in the gas stream is cooled and consequently condensed. The regenerated flow is then returned again to the spray dryer. 

YC-015A mini Inert loop spray dryer Safety

YC-015A mini Inert loop spray dryer features good safety and easy operations as it adopts closed cycle of nitrogen (or other inert gas), a safe gas, to keep the entire system in a closed state, and on-line monitoring of oxygen concentration such that the system would power off automatically and alarm when the oxygen concentration has reached 2.5% (which can be preset by the user as needed). The combination of closed nitrogen cycle and full solvent recovery allows treatment of flammable and toxic solvents and drying of readily oxidizable material. In addition, the low boiling points of organic solvents allow low temperature drying of the material subject to heat denaturation.

YC-015A mini Inert loop spray dryer Solution to difficulty to dry organic solvents

While organic solvents are generally flammable and explosive, an explosion-proof, Inert loop spray dryer allows the materials to circulate in a closed drying system and prevents the organic solvent gas from coming in contact with the outside air, thus ensuring safe operations.

Solution to difficulty to dry oxydizable material

Taking advantage of the antioxidant property of inert gas, this technology allows the materials to be dried and transmitted in an antioxidant environment in the closed circulation system isolated from oxygen, which ensures quality of the drying process for readily oxydizable material.

Solution to toxic gases pollution from raw materials

While some materials or solvents may produce toxic gases when vaporized, an mini spray dryer with closed cycle of inert gas would keep these toxic gases in the closed system and allow them to be collected in subsequent processes, thus reducing environmental pollution, which is favorable for environmental protection.

The following solvents have been tested and can be used without reservation:

Methanol

Ethanol

Toluene

Hexane

Acetone

Ethylacetate

Dichloromethane*

* additional DLSB recommended

YC-015A mini Inert loop spray dryer Controls & Functionality

YC-015A mini Inert loop spray dryer is designed to ensure that all functions are simple to select and adjust, to quickly achieve the optimum conditions for spray drying. The operator can control the following functions:

  • Inlet Temperature
  • Gasflow Volume
  • Pump Speed
  • De-blocker Frequency

YC-015A mini Inert loop spray dryer Easy to use 

PLC automatic control,One-click boot.

Color Touch Screen,Fast setup and cleaning times

Scale up to pilot or industrial scale possible.

Visible process due to glass assembly

Adjustable particle size (1 – 25 microns)

YC-015A mini Inert loop spray dryer Two Fluid Nozzle with SUS316L stainless steel 

The stainless steel spray assembly consists of an inner tube for the liquid sample leading to a small diameter jet. An outer tube directs compressed air to the nozzle. All units are supplied with 0.7mm jets, other sizes are available as accessories.The spray assembly incorporates an automatic de-blocking device that prevents the jet nozzle from becoming blocked, the de-blocking needle is activated by an integral compressor. De-blocking is sometimes necessary with materials which may solidify or when large particles in suspension cause blockages in the jet.

Trusted by the users  Over 1,500 customers of top universities, enterprises and research institutes use our mini spray dryer. And exported to more than 40 countries & regions such as the United States, Italy, South Korea, Mexico,Singapore, Canada, Malaysia, Chile and Russia.

YC-015A mini Inert loop spray dryer Areas of application

YC-015A mini Inert loop spray dryer can be used in a wide range of applications where the production of a free-flowing powder sample is required.This technique has successfully processed materials in the following areas:

  • Beverages • Flavours & Colourings
  • Milk & Egg Products • Plant & Vegetable Extracts
  • Pharmaceuticals • Heat Sensitive Materials
  • Plastics • Polymers and Resins • Perfumes
  • Ceramics & Advanced Materials
  • Soaps & Detergents • Blood • Dyestuffs
  • Foodstuffs • Adhesives • Oxides •Textiles
  • Bones, Teeth & Tooth Amalgam and many others
Sr.no Parameter Pilotech YC-015A Inert Loop Spray Dryer
1 Power 5000W
2 Voltage 220V,50-60Hz
3 Min. Outlet Temperature 40⁰C
4 Evaporating Capacity 1500ml/h
5 Airflow 0-330 mᶟ/h
6 Max. Inlet temperature 200⁰C
7 Heater power 3500W
8 Temperature precision ±1⁰C
9 Nozzle jet 0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)
10 Nozzle type Two fluid nozzle
11 Possible particle size range 1-25µm
12 Mean Residence time 1.0-1.5 sec
13 Operation mode Automatic/Manual
14 Max. Sample feed 1500ml/hr
15 Minimum sample volume 30ml
16 Spray chamber material SUS304 Stainless steel
17 Cyclone separator material SUS304 Stainless steel
18 Receiving tank material SUS304 Stainless steel
19 Body material SUS304 Stainless steel
20 Seal of cyclone/cylinder Silicone
21 Gas type N2 (for solvent)or compressed air(for aqueous)
22 Dimensions 1050*1000*1650
23 Weight 210KG
24 Display 7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency
25 Thermal protection Blower does not stop until temp <90⁰C
26 Deblocking Automatic
27 Inert loop (for organic solvents) Yes

Which kinds of products do you have?

Our main products are:  mini spray dryer, mini UHT sterilizer, lab multi-functional extracting tank, laboratory Inert Loop spray dryer, laboratory low-temperature spray dryer (vacuum spray dryer), laboratory spray freeze dryer, laboratory spray granulator (spray drying & spray granulating all-in-one) as well as small and pilot composite production line for drinks, milk, yogurt and powder, combined with complete laboratory comprehensive solutions.

Do all the products have operating interface and operating manual in English?

Yes, all our equipment provide operation interface in English, and if necessary, we can also provide the user’s native language, and all products are available in English operating instructions; if necessary, we can also provide the user’s desired language version. In addition, there are are operating videos for our products for the convenience of customers to use.

Do you have E-catalogue?

Yes, you can send your inquiry to our email: sales@51082915.cn, we will send it to you ASAP.

How is the sales service of company’s products?

We offer one-year warranty for all the products, and for products within the warranty period, we provide free services for all non-human damages. After the warranty expires, we will only pay the cost.

How is the stability and durability of the company's products?

The company has been established for 10 years, and 90 percent of products have been adopted in Chinese colleges and universities. The first produced products have still used by customers currently, and the products are very durable. In China, before the purchase of equipment, many teachers in the university will carefully listen to the views of colleagues on usage. Pilotech Equipment has good performance and stability and achieved a good reputation, and the purchases of numerous new customers are recommended by old customers.

As for the foreign market, what kind of policy that Pilotech has on dealers?

Pilotech welcoms the dealers to sell our products, and we will provide dealers with strong technical support and competitive prices.Pilotech hopes to grow and develop together with national distributors.

Can you ship to my country?

We can ship to all the countries around the world via Express,Sea,Air.

How much is the shipping charge to my country?

The shipping charge depends on your located country and the weight of the package.

How can I track the whole shipping process?

We will send you a BL tracking number.you can track the whole shipping process on the website.

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